Horizontal Type SYTW600/5-32 Top Pressure Valve Test Bench


1)     Applicable to gate valve,globe valve,ball valve,Check valve and etc direct-flange connection valves
2)     Accessories special sealing disc is applicable to test welded valve’s performance
3)     Valve clamping type is up pressure,clamp is through press on the sides of direct-flange connection valves
4)     Standard equips with High and low pressure water pump pressure systems,gas supercharging is selection
1.Product  characteristics and application:
This test bench is designed and manufactured with reference to similar products of Germany and GB4981 standard,It is suitable for sealing test of straight-through welded valves and straight- through flange connection valves , before and after installation. It is suitable for shell test, sealing test (low pressure sealing test and high pressure sealing test) and upper seal test (ISO5208) for GB4981, in order to prevent faulty valves from entering work site.
Features: simple operation, safe and reliable, sensitive test.
2.Features:
1)     Applicable to gate valve,globe valve,ball valve,Check valve and etc direct-flange connection valves
2)     Accessories special sealing disc is applicable to test welded valve’s performance
3)     Valve clamping type is up pressure,clamp is through press on the sides of direct-flange connection valves
4)     Standard equips with High and low pressure water pump pressure systems,gas supercharging is selection
3. Technical parameters:
Valve Nominal Diameter DN
100-600mm(straight-through   Flange connection valves)
Maximium Test   Pressure  PN
31.5Mpa(4500LB) Max
Nominal Voltage
Exchange 380V
Rated Power
8.5KW
Line Voltage
Exchange 220V/24V
Hydraulic  oil
N46 hydraulic  Oil(provide by user
The oil temperature is   Max 60 degrees centigrade ,
Min 5   degrees centigrade
Oil circuit system   Pressure
28Mpa max
Test Medium
Water(Allows to add rust inhibitor) kerosene or other liquid
 it’s viscosity   not higher than water
Test   temperature(Envioment Temp)
5 degree centigrade to 40 degree   centigrade
Transverse    clamping Length scope
950mm
Radial   distance
100-1350mm
Max   Clamping Force
220(T)
Weight
4.5tons
Size
3900×1410×1450(mm)
4.Operation :
1)Before use, press "pump" first, check motor steering and check whether the action is accurate and reliable.
2) Clamp valve
  Valve’s clamping:
a)     On the premise of ensuring safety, the valve is hoisted to the test bench  working area.
b)     Put the suitable sealing ring in the sealing plate according to the tested valve.
c)     Put the tested valve in place .
d)     Open “forward”postion of the "screw forward and backward"knob, opens "into" position, the screw will quickly move to the end of the valve end 3-5 centimeters after the stop. According to the different length of the valve rotation "screw advance and retreat" "screw forward and back" knob to control the screw to move the sealing disk to the right position.
e)     Press the "top tight" button to clamp the valve. Before the pressure, the oil cylinder should be determined not to return, if not returned, should first press the "loose" button to the top pressure cylinder back.

5.Comparison Table  for Valve Nominal Diameter and Max Test Pressure
Valve Nominal Diameter DNmm
200max
250
300
400
500
600
Max Test PressurePNMPa
31.5
28
20
11
7.2
5

Comparision Table of Valve Sealing Pressure and Test Pressure
SYTW 600/5-32Valve Test Bench Pressure Comparision Table
Norminal   Pressure(MPa)
2.5
4.0
6.4
10.0
16.0
20.0
25.0
32.0
Test   Pressure(MPa)
3.75
6.0
9.6
15.0
24.0
30.0
37.5
48.0
Norminal   Diameter(DN)
Sealing  Pressure(MPa)
in
mm
8
200
2.2
3.5
5.6
8.8
14
17.6


10
250
3.5
8.8
13.7
22.0
27.5



12
300
5.0
8.0
12.7
19.8




14
350
6.8
10.8
17.2
27.0




16
400
8.8
14.0
22.5





18
450
11.2
17.8
28.0





20
500
13.8
22.0






22
550
16.6
26.6






24
600
19.8







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